Re-capping the PS-520
Speaking of re-capping the power supply... I took Cory's advice and changed my priorities to re-capping the power supply first, before getting all into working on specific channels and stuff. I was kinda reluctant to pull it apart at first, since this would be my first re-cap job, and there's only one power supply - so i didn't want to mess it up. Thankfully, it all went well, and i learned a bunch of stuff in the process...
Opening up the PS-520 is easy, just make sure everything is disconnected and remove the 4 screws to get the top panel off.
With the PS opened up you'll see the main PCB just staring at ya'. Mine was pretty dusty and due for a cleaning. The pcb is held in place by 2 screws in the corners on the left and 2 plastic pins on the right.
I tried tugging the board a bit to see if it would come up from the pins, then realized, you need to squeeze each pin a bit with some needle-nose pliers, while lifting the board.
With the PCB unmounted, the wires had enough slack to lift the board out of the unit, flip it around gently, and set it on top, without having to disconnect anything from the transformer or heat sinks. I used the lid from the PS and a towel, sitting on top of the unit, as my work bench.
All the caps in my power supply were spec'd as the manual said they were, except for one. C005 was supposed to be a 1uF/50V cap, according to the user manual. I pulled it out and did a double take when i saw that it was a 10uF/35V - i didn't order any of those. :/ I looked through the bags of capacitors i had ordered, and by some stroke of luck, i had ordered 1 extra 10uF/50V! Phew... I put that extra 10uF/50V in for C005.
Once i had all of the small caps in, i moved onto doing the big ones. They have that glue that holds them in place, as well as 3 leads, so they are a bit harder to get out. I wasn't sure what to think of the third lead at first, all the new caps only had 2 leads. I looked a bit closer at the traces on the board and determined that the 3rd lead wasn't part of the circuit and appeared to be there just for stability. Here's a photo of the PCB showing a vacant 3rd hole and a bit of a rough soldering job...
I learned real quick that you need to be careful to not get the board too hot with the iron or else the little traces can melt and peel up. The blobs of solder above are from trying to repair a spot where that had happened. After doing a couple of the big caps, things started going much smoother. Here's the "after" photo with all the new caps installed and the board cleaned and dusted.
With everything back together, i tested out the mixer, and everything works fine. No smoke, no strange noises. The mixer sounds good, maybe a bit better than before, though it's subtle. The biggest change i think i've noticed, is when playing a mix back through the board. It seems to have a bit more range now, the sound has a bit more "authority", it's kinda hard to describe, but it sounds good.
Cory... Thanks again, for the advice and help! I've moved on to re-capping the channels and it's going well, but i'll save that for a later post.
