Did you ever try anything but a 57 in the Randall?
On the Randall, dude, I've tried everything I have: '57, Sennheiser e609, condenser mics, different speakers, different amps, I've put little panels of Roxul Safe-N-Sound in various places in the ISO cab, just everything I have here, & it has a boxy-ness that I can't get rid of....
I use it now to track di's late at night then re-amp through my 4x12 later, which is ok, but I might as well be using software to do this. The only thing about using an amp vs. ampsims, is I feel like I play differently because of the amp, even if it's whisper quiet to silent, dunno, maybe that's just me, but the performance is always different for some reason...
Nope, no tips. But do you still have the plans for your homemade cab? I'd kinda like to give that a shot sometime.
I don't remember the exact dimensions right off, but I made it as wide as possible, while still being able to roll it around in my house, fitting through the doorways (which it just barely did)...Here's a couple pics to give you an idea of what I did:
At first, I just built a big box out of 1" MDF to stick my 1x12 cabs into, with enough room to have about 6" or so of play with the mic closeness to the speaker/grill, & had it full of Roxul panels on all sides. IIRC, this box was like 29" W x 36" D x 36" L, not positive but in the 2nd pic, you can see how big this thing was compared to my guitar...
The second pic is the inner box, which I made out of 3/4" plywood. I made it small enough to fit inside the outer box, with a 3" gap in between the 2 boxes, & put Roxul Safe-N-Sound in between 'em (the inner box also had a lid, but I cut it to fit on the inside of the box, resting on the 2x4 frame, & had a layer of Roxul on the lid too...). So, there was a 3" layer of Roxul between these boxes on all sides, including the lid. I also put as many smaller Roxul panels in the inner box too. I thought I had more pics, but you get the general idea of what I did...
I could probably build another one now since my first one was basically just an experiment that actually did pretty good (after I did the "box in a box" thing), but noise isn't really an issue for me now, so it would be pointless...
The only reason I bought the Randall is where I was living at the time, I had to watch the noise, & thought replacing my home-made ISO with the Randall would save space (which it did), look a hell of a lot better (which it did...lol), & sound as good (which it didn't at all)...
A couple/few tips I can give if you do try to build one though:
Wheels/casters....this is a must if you build this thing like I did. When I moved during my divorce last year, it was all me & my big brother could do to lift this thing into his truck, & not bragging, but neither of us are little guys. Seriously, this thing was super fuckin' heavy man...
The "box in a box" thing actually does cut the noise level quite a bit. Of course, a cranked up amp is never gonna be totally silent, but I could run my 50/100w amps fairly loud, & it sounded like a loud tv...
The Roxul also makes a huge difference, it absorbs a lot of the low-end rumble (which is pretty much what you're trying to kill), & the more you can use, the better.
Try to make sure all cracks & seams are sealed with caulk. I used silicone on the inside of both boxes. The lids need to be snug/tight fitting too. The outer box I made had weather stripping on it, with latches to pull it down tight (you can kinda see the latches in the 2nd pic, sorry, it's a shitty cell phone pic)...
I used carriage bolts & wingnuts on my baffle so I could swap the speaker out pretty quick, this actually worked really well...
Use jackplates for the speaker/mic connections. I didn't use 'em, I just notched out a couple places for my cables to run through, but remember that sound is kinda like water, the more gaps/holes you have, the more noise will leak out...
Here are some pics of an ISO cab another guy built that I used some of his ideas for mine:
He did the "box in a box" but it looks like he didn't use any Roxul in between 'em, I think he used that Green Glue shit, not sure. But you can see in all these pics how big one of these things are. I think the bigger/more space inside the box you have, the better it will sound, but that's just me...Good luck if you do try to build one of these things, IIRC, I had about $150-175 in mine, not counting the speaker, jacks, etc....
Sorry for the long-ass post, but just trying to help you out here man. If you're half-assed handy with a tape measure, saw, etc, you can build one of these things for about half of what the Randall ISO will cost, & IMHO, it will sound 10x better....YMMV