
sweetbeats
Reel deep thoughts...
Its really nice when stuff works out that way, huh, Jeff?
Its almost like finding money in your pocket that you had forgotten about. 
Okay, so like I mentioned above I'm going to be going through the mode control switch assembly (that's the bank of 8 back-lit switches that control the record arming and playback source for each track)...I think this is importat at this point just to rule out niggling relay switching issues. I know the sync and record relays all work because you can hear them, but sometimes it takes a little wiggle of the switch when going rapidly between modes and things are dirty in there so my plan is just to get them cleaned out, a good rinsing of DeoxIT D5 and some exercising and that should help. Plus I'll get the backlight lamp for track 1 replaced and I think I'll remove the amber gels from all of them. The backlight lamp is just a clear incandescent lamp but there are little color gels for each of the three switch positions: red for record, amber for non-record/safe and green for sync. The problem with the amber is it makes it harder to differentiate between the green and the red since non of the colors are very vibrant. With the amber gel out the switches are a fairly bright white like the whit transport control buttons and there's just better contrast between the other positions. A little OCD but I'm in there anyway, two of the amber gels have disappeared over the years, and it enhances the visual presentation and functionality. And I'll get to the above mentioned wire repairs too.
ALSO...I AM doing some recapping BUT it is only 8 caps total, and it is an equipment safety issue. It is a well known Ampex 440 issue on the record amplifier PWA (Ampex-ese for PCB...means Printed Wire Assembly). There's a tantalum cap that can cause trouble if it blows...failure mode for tant caps is shorting, and this can cook its associated record head. Bad, bad, bad. The fix is to replace the tant (C32) with an electrolytic. I've got all 8 of those tants pulled...I'll get the pads cleaned up and put the new caps in and that'll be done.
And that's it for caps for now. The power supplies are running clean and the system sounds great so no rush.
I also took a spare eq card and removed a trim pot and disassembled it to see how they're put together to develop a cleaning strategy...absolutely FILTHY inside...I'll see how the DeoxIT does.


Okay, so like I mentioned above I'm going to be going through the mode control switch assembly (that's the bank of 8 back-lit switches that control the record arming and playback source for each track)...I think this is importat at this point just to rule out niggling relay switching issues. I know the sync and record relays all work because you can hear them, but sometimes it takes a little wiggle of the switch when going rapidly between modes and things are dirty in there so my plan is just to get them cleaned out, a good rinsing of DeoxIT D5 and some exercising and that should help. Plus I'll get the backlight lamp for track 1 replaced and I think I'll remove the amber gels from all of them. The backlight lamp is just a clear incandescent lamp but there are little color gels for each of the three switch positions: red for record, amber for non-record/safe and green for sync. The problem with the amber is it makes it harder to differentiate between the green and the red since non of the colors are very vibrant. With the amber gel out the switches are a fairly bright white like the whit transport control buttons and there's just better contrast between the other positions. A little OCD but I'm in there anyway, two of the amber gels have disappeared over the years, and it enhances the visual presentation and functionality. And I'll get to the above mentioned wire repairs too.
ALSO...I AM doing some recapping BUT it is only 8 caps total, and it is an equipment safety issue. It is a well known Ampex 440 issue on the record amplifier PWA (Ampex-ese for PCB...means Printed Wire Assembly). There's a tantalum cap that can cause trouble if it blows...failure mode for tant caps is shorting, and this can cook its associated record head. Bad, bad, bad. The fix is to replace the tant (C32) with an electrolytic. I've got all 8 of those tants pulled...I'll get the pads cleaned up and put the new caps in and that'll be done.
And that's it for caps for now. The power supplies are running clean and the system sounds great so no rush.
I also took a spare eq card and removed a trim pot and disassembled it to see how they're put together to develop a cleaning strategy...absolutely FILTHY inside...I'll see how the DeoxIT does.