First off, I’ll answer with another question…you have the manual, yes? If you don’t, get one. Most of your questions are answered in the manual.
channel routing and panning.
How is the panning working on the individual channels? Do they go straight to the L/R stereo faders?
No. On the M-200 series there is no direct path from an input channel to the main L-R buss. You assign inputs to PGM groups, and then the post fader PGM group signals go to two places: the respective PGM group output jacks, and the PAN control for each PGM group. The PAN controls feed the L-R main buss. There are two other sources for the L-R main buss: EFFECT RTNs 1 & 2, and the L-R SUB IN jacks.
…Or must they be assigned to the 1-2, 3-4 PGM faders?
Yes. Input channel signals are assigned to the PGM groups and from there the post fader PGM group signals are bussed to the L-R main buss via the PAN controls on each PGM group channel.
…I.e. say I want to pan channel 01 slightly right and channel 02 slightly left, will that show up on the stereo out- or is it the case of assigning them both to PGM 1-2 and then the panning will show up between those two faders?
As above, that won’t go directly to the L-R main buss, but it will go to a stereo mix you are creating on PGM groups 1 & 2, so, correct to the second half of your statement above.
In which case would I have to pan both PGM 1-2 hard left and right when sent to the stereo out?
If you have a stereo mix on PGM 1 & 2, then, yes, I would set PGM 1 PAN hard L and PGM 2 PAN hard R.
Also does each channel have to be assigned to a PGM? Or can you leave them unassigned to go straight to the stereo out?
You already know the answer to this by now I believe, but, no. If an input channel is unassigned to a PGM group, it cannot be reach the L-R main buss. Signal is still present at the FLB, EFF and PFL busses though even if the channel is unassigned to any PGM group.
Find the monitoring section very confusing, currently getting no signal in the headphones out (yes wearing stereo headphones) have tried to solo and have the monitor knob turned all the way up- could just be broken but the guy I bought it off said it was working last he used it? So how does that work…
Hard for me to know how you have things set and what you have connected to what. So let’s just check if your monitor buss is working. Connect a source to the L-R SUB IN jacks. Raise the L-R faders to the shaded area. Make sure the meter source switch is in the up or L-R position. You should see activity on the meters when you activate your source signal. Verify the SOLO LED is not lit. Plug your headphones into the headphone jack, make sure the STEREO button in the monitor select switchrack is in the down or latched position…put the headphones on your head and slowly rotate the MON control clockwise. Anything?
…also is the stereo outs monitoring the PGM faders or the actual L/R master fader?
The STEREO OUT jacks source the L-R faders.
…last thing- more of a maintenance issue, one of the faders is really wobbly (took the cap off it’s definitely inside the mixer) feels almost like a rollercoaster hump like up/down and wobbly- any idea what could cause that/a fix? Very hesitant to open the back as it’s a vintage unit and I know very little about electronics.
Kind of hard to understand what’s happening from your description, but first of all if the unit is unplugged from power for maybe 30 minutes to be safe, all the capacitors should be drained and you can remove the bottom panel. The boogey man will not jump out. Look and see if the fader body looks damaged. The knob shaft is fixed to a nylon carrier that carries the wipers. It could be cracked or damaged allowing it to move in ways it shouldn’t. Does the channel otherwise work? Like the fader works, it’s just physically not right?