Innovations
New member
Just built some new 3 inch thick absorbers and I tried something new (or at least new to me) and I was pleased with the result. I used metal studs instead of wood for the frame. I was impressed at how fast they went together, inexpensive, lightweight, crisp corners, and the finished product was exactly two by four feet. The only tools required was a tape measure, square, tin snips, and a drill.
I used 3 5/8 inch studs eight feet long. Really cheap at Home Depot. Three studs makes two panels. The first stud I cut the flanges two feet in from each end, flatten the flanges, and fold to form a U shape. Then I slid three one-inch 703 panels into the groove and then close the frame with half of the other stud. Screw each corner front and back with a self-tapping steel framing screw and it is ready for covering. Once I got the hang of it building each panel took maybe ten minutes.
I used 3 5/8 inch studs eight feet long. Really cheap at Home Depot. Three studs makes two panels. The first stud I cut the flanges two feet in from each end, flatten the flanges, and fold to form a U shape. Then I slid three one-inch 703 panels into the groove and then close the frame with half of the other stud. Screw each corner front and back with a self-tapping steel framing screw and it is ready for covering. Once I got the hang of it building each panel took maybe ten minutes.