Hi Seeker - I know you'll have run out of time today by now, but time zones suck - your first post was late morning here, and I've been basically out in the garden all this lovely summer's day!
Reading through your posts, here are my thoughts - bearing in mind that I am not an expert on this stuff

like ARP, Ghost, Beck or cjacek

so their advice should carry a bit more weight
1. From memory your MSR16 was calibrated a few dB lower than GP9 because your tech got to some limits in how high he could tweak it. If this is the case then you may be hitting some limits in the electronics which are contributing to your problems. I would try keeping the levels peaking a bit below zero (sod the tape hiss) and see if this improves things.
2. Not sure on the drum machine stuff, I'm not familiar with that at all, but I'd take each output into a channel on your Mackie and assign each to a subgroup (just for the moment). Make sure your levels are good on the Mackie's metering. I'd keep snare, hi hat and cymbals down a bit. Take the subgroup outputs to the MSR (through TSR-RCA leads, you might need to keep the levels down a bit further, use the level meters on the MSR as a guide).
3. I still think you need to check your levels through the system. I've had a look and I see the 24.8 doesn't have a tone source, but you could use a keyboard, guitar tuner or even some software - I just googled
"tone generator" +freeware and found
this. Put it through a channel in the Mackie, assign it to each subgroup and see how the levels compare. You'll probably need to wind the Mackie's groups down a bit to hit zero on the MSR.
4. Then we come to the meter bridge. If the MSR is dancing but the meter bridge is barely moving then the meter bridge is operating at +4. This is an indication that, if you still have the returns running +4, that they should be -10. If everything that can be set to -10 on the Mackie is set to -10 then its time to start looking at balanced/unbalanced converters.
5. Your MSR definately is -10, not +4. All the calibrations for GP9 are at the tape 'end' of the machine, they should not have changed the levels at the input and output jacks.
ARP is absolutely right - none of this should be a major issue, its just getting your head around interfacing between consumer and pro levels.
Do you know anyone with a basic understanding of electronics? If so I can PM over some very basic designs for balanced/unbalanced and unbalanced/balanced converters using op-amps, should cost you just a couple of dollars per channel.
(anyone else can now tell me I don't know what I'm talking about

)