
Scott Baxendale
Well-known member
You can reproduce the pickguard by first taping a thin piece of tracing paper over the top so it can’t move. Then using a pencil you can make a side to side motion with the pencil lead over the paper along the edge of the inlay cavity. This will leave a line that matches the pattern exactly. Then with scissors you can now cut the paper to make a template. Then transfer that pattern to your new .040” thick tortoise celluloid blank. That too can be cut with scissors but cut it a little proud and then use files or sanding blocks to shape it to fit.My Mando looks like this
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