Is this the ultimate sound treatment material?

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laptoppop

Musical Technogeek
Check out the audio specifications for Knauf Fiberglass's Insulation Board in 4", 3lb, Plain facing:

125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz NRC
.95 1.11 1.17 1.07 1.07 1.06 1.10

http://www.knauffiberglass.com/index.cfm?fuseaction=prd.dspProdDetail&ID=12

These numbers make me think this material would be ideal for many tasks, such as "clouds" for the ceiling. The numbers also look a lot better than OC 703.

Is this *really* better than OC 703, or is it probably the same, with variance in testing methods?

-lee-
 
The Knauf stuff does reportedly do a little better than 703 - keep in mind though, this is 4", not 2" - Owens Corning's own 705 series, in the same thickness, tests better than 703 at the low end.

Also, it's apparent that Knauf used the "as tested" numbers, since several octaves show better than "perfect" - this means that their high absorption figures at 125 hZ are also inflated by the "edge effect", where the added absorption of edges during the test isn't compensated for.

Standard testing of materials is (if I remember correctly) done on a sample that is 8 feet by 9 feet - edges, especially in a thicker sample, enter into the absorption loss that is measured. Some manufacturers, in an attempt to be honest, downgrade all figures that show in excess of 1.00 (total absorption) to read 1.00. I'm not sure if those people ALSO downgrade the other octaves' absorption #'s as well, or just leave them alone as long as they don't exceed 1.00 -

If the material in question is NOT framed, but rather used in smaller pieces, covered with cloth and stood off the wall by a few inches, the ACTUAL absorption would be greater per square foot than one large piece would accomplish - Sooo, in a small way there really IS such a thing as a "free lunch"... Steve
 
Lee,

> The numbers also look a lot better than OC 703. <

One thing to check is how a material was mounted when tested. Some tests have material mounted against a surface, and others have it spaced away by 16 inches. That large a spacing makes a huge difference in low frequency performance.

As I mentioned by email, all of these products should be very similar if not exactly the same. If one claims vastly better specs, looking at how it's tested is a logical next step. I describe this in my Acoustics FAQ, where "A" mounting means against a wall and E-### means spaced by ### millimeters.

--Ethan
 
Thanks for the replies, guys. My guess would be that the material is about the same - but man oh man these are sweet specs!

knightfly said:
The Knauf stuff does reportedly do a little better than 703 - keep in mind though, this is 4", not 2" - Owens Corning's own 705 series, in the same thickness, tests better than 703 at the low end.

Yes, 705 at 4" tests better than 703 at the low end, but lets remember its not as good as 703 at higher frequencies -- unlike the Knauf 4".

Question #1: if you take 2 pieces of 2" and sandwich them together, do you get similar acoustic performance to 4", or does the inter-piece boundary cause a difference?

Question #2: What is the best way to do a "cloud" of absorbers on the ceiling? I assume that mounting this 4" stuff hanging spaced 4" away from the ceiling is pretty good, but do you leave a gap between the absorbers, or not? Right now, I'm leaning towards leaving 4" to 8" gap between each absorber.

Thanks,
-lee-
 
Q1- the only even possibly measurable difference would be if there was a facing on the 2" - then, whether the facing goes toward or away from the front surface might make a little difference on the INNER layer - on the OUTER layer, if you put the facing on the outer surface it will absorb less highs, defeating one of the main purposes (HF early reflections smearing the stereo image by causing comb filtering/phasing problems)

Q2 - I wouldn't separate pieces on a cloud placed over the mix position - there's too much chance of the gaps falling where they would let early reflections thru. For that, you want VERY uniform absorption so you don't have to lock your head quite so tightly in a vise in order to have a good stereo image.

Spacing the material off the ceiling, if you have the room, will help the low absorption and hurt nothing.

Ethan makes a good point about interpreting test data - you need to know HOW the test was performed so you're not comparing apples to guavas, etc -

If the test data mentions E-405, for example, that means that the material was mounted 405mm away from the boundary wall - which works out to the 16" Ethan mentioned. 16" is a quarter-wavelength of 203 hZ, so there would be a peak somewhere between 125 and 250 hZ if the material was tested using that protocol - seeing elevated readings at 125 and 250 can sometimes be a dead giveaway when reading absorption specs that aren't labeled with which method used.

Some manufacturers don't tell you squat about HOW they tested - I'm always suspicious that the reason is either that they DIDN'T test, but just guessed, or at least that they tested using the most FLATTERING result, then won't tell you that. Caveat Emptor, baby... Steve
 
Thanks, Rick! Great info.

I hadn't thought about the possibility of early reflections -- very good point.

I totally agree about reading all specs with a HUGE grain of salt.

I'm still trying to nail down the mechanics of exactly how to hang the clouds. I'm constructionally challenged... ;)

Lets say that I have a big ol' pile of 4" units that I want to make into clouds. I guess I need to put them onto a backing, right? What kind of backing is best? I saw one article that talked about using a lightweight plastic grid -- a trellis made for the garden -- which they then reinforced with 1x1 lumber for stringing it up. Does that sound good, or would another backing like pegboard, masonite, plywood, or cement blocks ;) be better?

How do I hold the fiberglass to the backing? Is it glued to the backing? What kind of glue? Or is it held to the backing by wrapping the cloth that is used to keep the fiberglass contained around the back and securing it there on the backing? Would that tend to sag in the middle?

How do I mount this whole mess up on the ceiling? Lets say I want about a 4" gap. Do I put hooks in the ceiling and on the cloud, then have wire loops between the two? Whats the easiest way?

Thanks again,
-lee-
 
First, any SOLID backing will negate the reasons for spacing the stuff away from the ceiling in the first place, so that leaves mainly either pegboard or lattice - pegboard has a low enough percentage of "open-ness" that it can restrict some LF absorption, so that's not the best way.

The lattice idea came from an article I read recently which, if I remember correctly, Ethan Winer was involved with. They mounted some of the commercial foam on it so it could be moved and stood off the walls easily.

Personally, I'd think a good way would be to make a frame of 1 x 2 or 1 x 3 on edge, fastening the 1 x 3's together with a couple of 2" wood screws at each joint (pre-drilled pilot holes, and glue the joints for extra strength and less buzz) - make the frame on 2' x 4' dimensions or multiples (kind of like the ceiling grid for acoustic ceilings in offices) - make it with as many sections as necessary, using continuous length outer 1 x 3's for strength.

Then, glue/screw some of the un-framed light lattice onto the frame - this is available at places like Home Depot, in sizes up to 4' x 8', in either plastic or wood. If you use the plastic, make sure whatever adhesive you buy will stick to that particular kind of plastic -

Once the lattice is fastened to the frame, you can wrap the fiberglas panels with whatever covering you want and run beads of adhesive down maybe every third row of lattice and press the glass panels onto the lattice. Maybe weight the whole thing down with a sheet of 3/4 particle board or something equally heavy while the glue sets, for best adhesion.

From there, it should be a simple matter to either drill 1/4" holes in the frame and run wires through them, or use some heavy duty "cup hooks" and maybe hang them on some of those "hanging plant hooks" that use a toggle behind for support.

If you use the plant hooks, be sure and fill the hole with caulk AFTER you get the screws shoved up into the holes, and BEFORE you tighten the hooks.

If you prefer NOT to make any holes in the ceiling at all, the entire unit is light enough that you could just put it up with "Liquid Nails" construction adhesive as long as you could hold it against the ceiling long enough for the adhesive to set.

One way to hold it is to use some scraps of plywood to protect the cloud, and wedge some 2 x 4's against the plywood from the floor, until it's dry. The 2 x 4's would need to be about 1/2 to 1 inch longer than the distance from floor to the plywood pad so they will wedge in place.

Doing the gluing to the ceiling as the last thing before you give up and go to bed will make sure you don't get antsy and take the supports down before the adhesive is at strength.

I'm sure others have used different methods, that's just one off the top of my head... Steve
 
I just made one over the weekend.
Its small, but hey my placce is small too :D
I made the frame out of 1x3 and attached some 1x2 on the bottom surface flush, and layed the 703 on top. Covered with fabric and used eye bolts, c-hooks to hang it. Actually I should have used c=hooks for both (ceiling and on frame) cuz it was a pain (in the arse) getting the height correct.
If I used a c-hook I could have made a loop with wire and just hang it vs. holding it up while adjusting, tightening. Luckily the whole thing was 2x4" so the 703 just slipped right in.
I used 16 gage wire to tie it up, the whole thing must have been
@ 20 pounds tops so it wasn't bad. See if I would have used c-hooks, they can be pulled down no problem and make adjustments, clean it whatever.

It sure did help the stereo field though, the HF seems to be clear. the mids seemed to open up. More depth?

What about adding another one right up next to it towards the back? Overkill? My RT is low enough.

Tony
 
Another one might help even more - you never know til you try.

On the other hand, there's always the school of "If it ain't broke, don't fix it"...

Maybe a coin-toss???

One thing for sure - Apparently I'm not the only one who tends to wish he'd built the second one first... :=)
 
I'm quite new to acoustic treatments so,

What is this product you're talking about? some kind of stiff fiberglass insulation?

As for the coulds, are they covered with cloth? Or just a frame with the fiberglass board secured?
 
You're right about what the stuff is - Owens Corning makes the 700 series of compressed fiberglas insulation, Knauf makes similar stuff. It's made in several thicknesses, the thicker the particular product the lower frequencies it absorbs.

This is due to the behaviour of sound when it hits a barrier, such as a wall. At that point, the sound velocity is zero and the sound pressure is maximum. At a point away from the wall that equals the 1/4 wavelength of the particular frequency, that frequency's sound PRESSURE is now zero, and it's VELOCITY is maximum.

Absorption of sound is caused by the wave passing through a resistance, so the faster the travel the more sound energy is converted into HEAT energy. You don't hear heat, so therefore there is less SOUND.

Spacing the absorbent so that it is a distance away from the boundary wall equal to the 1/4 wavelength of the sound we want to absorb MAXIMISES the absorption at that particular frequency, so the farther off the wall the absorbent is placed, the lower the frequency it tries to absorb.

The denser the absorbent, the more resistance to sound, so the more sound that is absorbed.

Since the material is fiberglas, even though it is compressed into semi-rigid boards, there is still a tendency to shed fibers if it's left un-covered. that's the main reason for covering - the other is looks.

The formula for wavelength is W= 1130/f, where W is the wavelength and 1130 is the speed of sound, f is the frequency in hZ.

The other problem is that this stuff is generally only used by commercial insulation contractors, and the manufacturers won't sell in small quantities - so about the only way to get it is to find a local insulation contractor that will deal with you.

The upside is that it works about twice as good as acoustic foam, and costs about 1/3 as much. It also doesn't make your studio look like a padded cell...

Hope that helps... Steve
 
LOL you got that right Steve,

Could you direct me to any resources in regards to clouds? Just trying to get more info for possibly making the 1st second one.
Angles, size ect..

laptopop, sorry if I hyjacked your thread, but you could benefit also?:D

T

knightfly said:
[
One thing for sure - Apparently I'm not the only one who tends to wish he'd built the second one first... :=) [/B]
 
Tonio said:
LOL you got that right Steve,

Could you direct me to any resources in regards to clouds? Just trying to get more info for possibly making the 1st second one.
Angles, size ect..

laptopop, sorry if I hyjacked your thread, but you could benefit also?:D

T

No hijacking here, sir! I'm trying to figure out *exactly* how to make the clouds too!

-lee-
 
I'll have to get some pictures but I can tell you how I made mine. Very simple actually, the wife thought of it. I used 2 5' x 4' x 1" pieces of 703 type with a little 3M spray adhesive to glue them together wrapped in black burlap. Here is the good part. No backing or frame was used. I used some 1" flat washers and to them I soldered a loop of picture frame wire. Then just make some very small holes with a knitting needle and fish the wire loops through. I hung them from 5 eye hooks about 4 inches down. They work really nice and look kinda cool.
 
HangDawg said:
I'll have to get some pictures but I can tell you how I made mine. Very simple actually, the wife thought of it. I used 2 5' x 4' x 1" pieces of 703 type with a little 3M spray adhesive to glue them together wrapped in black burlap. Here is the good part. No backing or frame was used. I used some 1" flat washers and to them I soldered a loop of picture frame wire. Then just make some very small holes with a knitting needle and fish the wire loops through. I hung them from 5 eye hooks about 4 inches down. They work really nice and look kinda cool.

How did you attach the burlap to the fiberglass? Was that the spray as well? Did you cover the back side of the cloud with burlap too? When you say "5 eye hooks" -- was that one in each corner, and one in the middle to keep it from drooping? What kind of soldering iron did you need to use for the soldering -- the big ol' hefty kind, or the lightweight electronics kind?

Thanks,
-lee-
 
What kind of effectiveness would this have flush mounted as ceiling tiles. Or maybe I could do everyother tile fiberglass, and others tile with a cloud a few inches down. Good idea?

So this stuff is litterally better than going out and buying auralex?!? What the best way to put it on walls? A frame? 4" inch air gap between fiberglass and wall? Anyhting in there, or strictly air gap?
 
laptoppop

Yep, used the same 3M adhesive for the burlap. You don't need a whole lot of that stuff either. 1/2 can did three of them. I didn't bother to cover the back, just what got wrapped around. You are correct on the hook placement. I guess I didn't solder the wire as much as I braised{sp} it. I used a handheld butane burns-o-matic torch. I'm sure there are other methods for attaching the wire. Anything you can attach to the wire so it can't pull through will work. It's alot easier, cheaper and lighter than building a wood frame or using a backing of some sort. I will get a few pictures up tonight.
 
Before sharing this link, I feel it only fair to point out that ANY site where the primary focus is to SELL you things will do its best to convince you that theirs is the best, everybody else's stuff is garbage, and that you can't live without it. Caveat Emptor... (which, if your latin is as bad as mine, means Let the Buyer Beware, loosely paraphrased.

http://www.kineticsnoise.com/awcp.html

kinetics is a high-dollar company whose stuff probably actually works - they also make various brackets, hangars, absorbents, blankets, and floor/wall floating materials. If you have access to a CAD program that can read .DXF files, there are several diagrams that can be useful overall.

I've seen other places that sell pre-made "clouds", or ceiling absorbers, but making your own is several TIMES cheaper and can be as good or better.

I liked the washer idea, here is perhaps another version that eliminates the need for a torch and brazing skills - use the needle to thread a LOOP of either picture-hanging wire or other fairly stout cordage thru the fiberglas board BEFORE you glue on the cloth, then use fender washers (big washer, little hole) for stops on the underside (as the cloud will hang) and use a large finish nail (or a nail with the head clipped off) thru the loop so the loop can't pull through the fiberglas - a couple drops of quick-dry epoxy will hold the nail against the washer so the loop can't escape.

Then put the cloth on, and hook the other ends of the loops over your ceiling hooks.

Absorption of any kind is best put FIRST where you could see either of your monitor speakers in a mirror that replaced the absorber. This also applies to the ceiling, so that helps locate the cloud in the horizontal position.

Vertically, the farther off the ceiling the lower frequencies that will be absorbed. See my earlier post in this thread regarding wavelengths, etc.

Booksix - "What kind of effectiveness would this have flush mounted as ceiling tiles. Or maybe I could do everyother tile fiberglass, and others tile with a cloud a few inches down. Good idea?

So this stuff is litterally better than going out and buying auralex?!? What the best way to put it on walls? A frame? 4" inch air gap between fiberglass and wall? Anyhting in there, or strictly air gap?" -

Flush mounted as ceiling tiles - If mounted in a metal ceiling grid, such as the 2x2 and 2x4 foot types in office buildings, it would depend on the depth of air cavity BEHIND the ceiling grid, and how much insulation depth/mass was above the tiles. Could be VERY helpful to low-mid frequencies, if there was 1-2 feet of depth there.

Every other tile - see my answer to Laptoppop's #2 question about separating the clouds. Not good over the mix area, might be OK on certain walls if done right.

Few inches down, good idea. Lowers effective frequency absorbed.

Yeah, this stuff kicks Auralex, Sonex, Cheap-ex, every other ex, 6 ways from sunday. Unless you just have lots of money to spend building a second-rate room...

Keep in mind, the farther from the wall the sound encounters the absorption, the lower the frequency it works at. The THICKER the material, given that it's the SAME material, the MORE is absorbed. The DENSER the material, assuming it isn't CONCRETE, the LOWER the frequency it absorbs BUT the less HIGH freq it absorbs.

All this means that mounting and material, thickness, etc, depend on what you're trying to accomplish.

And, the only way to really KNOW what you need to accomplish, is to build the parts that you KNOW you need (sound PROOFING) then listen/test the room, and add the most obvious treatments first. When it sounds good, STOPPPPP...

There are people who will say, oh, you MUST have 6 of these, and 4 of these, no matter what - I don't believe that. There are too many methods of construction for walls/ceilings/floors for a blanket statement like that to work. Too many ways to inadvertantly CHANGE the performance of EXACTLY the same construction.

The only real downsidesof using rigid fiberglas board seem to be locating a local source and the possible shedding of possibly carcinogenic fibers (hence the cloth covering, to eliminate shedding) - other than that, you're looking at approximately TWICE the performance for same thickness, at approximately 1/3 the cost. Plus, it doesn't burn.

Frames, from a durability standpoint, make a lot of sense. Plus, they contain the boards easier. Un-framed, the edge absorption is a bonus which will actually give you MORE absorption than the specs call for (maybe, see previous comments on specs)

One way to make it easier to mount on walls is to glue firmer material (small pieces) to the back, so you can use ready-made angle brackets. If you use a full sheet of plywood on the back, though, you'll negate most of the advantage of air gap behind.

Running out of time for now, hope any of this was helpful... Steve
 
I have a small control room. About 10' wide by 15' deep. I am planning on making a curved 1/4" plywood diffusor for the wall opposite the monitors (see question below). For the side walls, would I be better off making enclosed units (sealed 2x4' frame with fiberglass floating in the center and plywood showing on the front as well sealing the back) or should I set it up with material-covered fiberglass in the direct path of the waves (meaning no plywood front or sealed frame)? It just still seams weird to me that those sealed boxes with a flat plywood front absorb anything.

And for the diffusor, I was going to curve it between two 2x4's and stuff standard fibergalss insulation behind. Should I pack it in really heavy, or leave it kinda fluffed up? Also, would it be more effective if I sealed the whole thing with a curved wood top and bottom, or should I leave them open? Thanks!
 
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