I'm in "Analog Hell"...HELP!!!

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Atterion

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Just purchased my second Korg POLY-61 (1982). And suddenly she is having some problems. For those who aren't familiar, Poly-61 was the successor to the Poly 6, and featured fully analog voice circuits, with digitally controlled voltage oscillators. No MIDI. My guess is this is going to be most likely a voltage or component level problem.

Symptoms: After say 30-45 minutes or so of playing, it'll suddenly freak out and sustain the lowest C-Note on the keyboard regardless of anything (And at what appears to be a lower cutoff frequrncy). Changing the programs and even switching it off then back on makes no difference it will sustain that note (The note is still sustaining when powered back on, and it does change sound accordingly with program change though). If I put it in Mono (Chord Memory) mode I can stop it from doing this, but then it breaks up making random noise, as might be indicative of a bad contact on the keyboard. As a side-note, when I bought it the lowest C note had dirty contacts. I have thoroughly cleaned the entire keyboard (Every contact etc.), and made sure the wires were all secure (Ground, voltage leads etc.).

Here is the tricky part. After it does the second little freak out, the 6th voice module starts malfunctioning in poly mode. This is a 6 voice synth, and each voice is triggered in succession 123456123456123456 etc. even if additional voices are not needed, each new note triggered, utulizes the next voice numerically. The sixth voice sounds very low, like the cutoff is being turned all the way down every 6th note (Like earlier with the sustaining note, but with lower volume than before). Putting the synth back into Mono completely solves the problem (Because only the first 4 voices are used). And eventually after switching programs around for a few minutes and putting in and out of mono mode, the synth will start operating fully functioanal again, for another 30-45 minutes.

As a possible hint, it seems to be triggered when the max polyphony is hit, and it defaults to that low c note even if my hands never even came near it. And there is no sign of physical damage to any of the internal components or circuit paths. Any guesses here???
 
Let me preface by saying I know absolutely nothing regarding vintage keyboard service. So my thoughts are probably useless and devoid of helpful information...

That said, since the problem manifests after the unit has been on for a period of time, my first thought would be something in regards to heat. That would also lead me to think the likely culprit, or certainly the first place to start troubleshooting would be to check all the capacitors which tend to get leaky and fail, especially on a board as old as this one.

Again, I don't know much of anything so take it for what it's worth!

:p

Ted
 
Update: The battery is fine (Great big drum style battery), a little corrosion around the base, but nothing severe. No capacitors appear to be leaking, and heat is not an issue (Really this thing is in Mint condition otherwise). But now the the synth is constantly playing a note (C when powered up, and whatever note is played when that voice is triggered again). This is definitely a voltage leak. Hopefully I'll have sometime tomorrow to get it out to my work shop, to test each voice board to see which one it is then start the unhappy task of testing each component inline to find the defective one (Fortunately the circuit architecture is relatively simple, with plenty of access, and everything about the Poly-61 is extremely easy to disassemble, none of that "How the hell did they attach this piece, there has to be screw somewhere"). My guess is going to be capacitor, or one of the many voltage regulators. There are about a half dozen manually adjustable regulators per voice, I might even be able to get away with turning them back a hair until I can get a new one in there. Worst case scenario (As a temporary solution), I unplug that voice board and route the incoming jumpers from that voice board to the next (and tie out a couple of common circuits on the other boards), and end up with a 5 voice synth.
The price we pay for the sounds we love, I guess!!!
 
Funny you mention that arcaxis. I found the problem. The battery in this synth is new, but apperently one had leaked before. I pulled the 12-wire multi-pin connector right next to the battery, and the contacts were corroded (That's the one that controls the voltage loop for each voice). The contacts for voice 6 (The ones right closest to the battery) were corroded. A simple dosing of Baking-Soda water (To neutralize the corrosion) and a thorough cleaning and we are back in business.
These voltage loops are kept closed during normal operation, and when a key is struck each voice is sequentially sent a polar reversal (voltage), which triggers the sound. So not having these contacts close the loop, is the same as having a key continously sound a voice. I unplugged this thing all together which allowed all 6 voices to sustain indefinately. I almost have it in my mine to install a set of switches, to open close these loops manually, because it has some really cool sounds. Also the voice board has 2 independent outputs for each voice (1 highpass + 1 lowpass). I'm thinking of running 2 parrellel switches (1 switch to all LP and one to all HP) to allow independent control of HP and LP
 
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