How do you solder quad cable?

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Mongoo

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Hi I just got mogami neglex quad cable and neutrik connectors (TRS and XLR M&F) and want to make sure I make the best solder joints I can. I'm using kester 60/40 solder.

What wires go to which connecting points on these? Any good resources for making clean soldering joints?


Thanks.

Mongoo
 
First thing I would do is get different solder, espically if your new to soldering. Get some 63/37 stuff, you will be able to make good joints with that. When your soldering, dont drip the solder onto the joins, what you need to do is heat up the parts and let the solder flow. a couple years ago I started a tutorial on soldering with pictures and videos, but never fiished it. speak up if you have any questions, I will try to answer them.
 
oh yeah, I'm not familiar with that cable...if you can describe it or take a picture, I can tell you what goes where.
 
Pin 1 = ground/shield
Pin 2 = hot (both blue wires)
Pin 3 = neutral (both white wires)

Must have done a couple thousand of these, over the years.


Light

"Cowards can never be moral."
M.K. Gandhi
 
The model number is 5434 I think. They will have pictures at redco.com .

What order of pins or overal methode is the easyest way to get these sodered while not sacraficing any lousey sodler joints?
 
There's a book published by Yamaha called the "Sound Reinforcement Handbook". I'd highly suggest you buy it. It has excellent pictures of the various cable types, with clear pin to pin diagrams. There's also a section with step by step photos of the cable making process. Of course, the book is packed full of other useful information a well, but the cable making section is very useful and well done. Well worth the money spent.

Needless to say, a cable tester a requirement when making cables.

When I make cables I tin the ends together first, before soldering them to the connector. So with quad cable, I tin the two similar colored ends together, then the other two similar colored ends, and I also tin the ground, which you of course have spun together tightly at that point. Then after that, I solder them to the connector.

I also use a clamp to hold the connector in place when soldering. Not those little alligator clips, but a panavise, which is very solid and holds the connector very stable. I've found this makes a big difference.

Remember that the pin outs on the XLR male and XLR female are mirror images of each other! That can really get you sometimes if you are not being alert. That's why a cable tester is essential equipment. I test every cable I make or buy before putting it into service.

As far as the order of soldering the pins, I just go by whatever seems the most easy and natural given the cable I'm holding. After a while you get better at cutting, stripping, and tinning the wires in such a way that they are set up nicely for soldering to the connectors. That takes a bit of practice though.

It's also important to have something called "braid". This is a woven metal string I guess you'd call it. It is useful for removing solder, if you make a mistake or need to remake a cable later.

The key to a good solder joint is basically that the solder flow freely and you don't have to keep re-heating it to get the wires right. The solder should look smooth and shiny when you are done. If it is crinkly and not shiny, then it's probably not such a good joint. So then you get your braid out, remove the solder and start over.

Don't forget to work in a well ventilated area. I have a little fan set up at my workbench, and it is aimed just right to blow the fumes away before I breath them. Well, most of the fumes anyway!

Hope some of this is helpful.
 
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