TAE
All you have is now
OK that was a interesting one for this old "Mud set" tile setter. I have known about the amazing properties for the Roman concrete for years and like the article stated was under the impression that it was the volcanic ash that provided this magic voodoo durability.Riddle solved: Why was Roman concrete so durable?
Researchers have discovered ancient Roman concrete-manufacturing strategies that incorporated self-healing. Applying this knowledge toward modern cement production, they hope to improve the material’s environmental impact.news.mit.edu
I learned how to mix mud and the ratios therein not in college but at the school of hard knocks. Unlike for sidewalks and foundations because the amount of cement required to "float" a countertop or shower is smaller, when it's just a single tile setter and helper we mixed the mud in a mud box. If you had a crew of setters we would use paddle type plaster mixers to mix the mud.For the most part two types of mud are used in tile. "Deck mud" which is a dryer mud (Like gunite) and more formable. It is used for the decks of the counter tops floated "level" and for the sloped parts of shower pans. Then there is "wall mud" which is used for the back splashes and walls of the showers and generally floated "plumb" except on the top of dams that needed to be slightly sloped. Deck mud is a 4 to 1 ( you can go a light as 6 to 1) mix of plaster sand and common Portland cement. With wall mud we used Plastic cement. I learned from an old school setter who learned from an Italian setter. When we mixed the wall mud we would always add a shovel full of lime to each portion. e.g. 4 shovels of sand, 1 shovel of plastic cement , I shovel of lime. I was told because it makes it stickier. For several years that's what I did..Then I was on a job with some other setters who never added lime to the wall mud if they were using plastic cement only if they were using common cement to make "wall mud"... Wait, you can use common cement for wall mud? Turns out that lime was already added to "plastic" cement. I did a ton of showers where I had lime added to the plastic cement mixture and they all held up great. Many are still in use 40 years later Just interesting that the article indicates it was lime that was the ingredient that allowed these ancient cement structures to "heal" and re seal...crazy.