Everybody chill out.
Sooner or later you learn that not everybody on an internet forum bothers to sugar coat what they have to say. I don't think there is anything wrong with that, and in fact I appreciate it.
I'm familiar with Light from this forum, and I didn't take his post in a negative way
at all. I can't say that I understand why anyone else
did, but I appreciate the sentiment.
Also thanks to everyone for the compliments.
And to clarify, I
am a total beginner. I have built one other guitar, and a couple of non-playable mock ups. This is my first effort that was this complex. Ironically, I
did run out to Home Depot and buy a bunch of tools in order to build this guitar.
Now on to a little of that info that Muttley suggested I provide:
Most of my inspiration came from checking out the David Mcnaught Guitars website. I love his guitars, and he has a nice gallery of shop photos which gives you a good behind the scenes view of the building process.
I have an extensive background in engineering, drafting, and also artwork, plus a good capacity for learning new things, so I decided to buy a few books and try my hand at building since I would never be able to afford a custom guitar of that sort.
I started with limited woodworking experience, but I wasn't a complete beginner. The tools I bought specifically for the job were a benchtop bandsaw, some sanders, the nicest router I could afford, and some handtools like a spokeshave, rasps, files, etc. I also owned a table saw, drill press, and a few small tools.
I bought a router base for my Dremel tool for the inlay work. I built a router table for doing template cutting, and I built a crapload of jigs and templates.
All of the wood, except for the fingerboard which I bought preslotted from Luthier's Mercantile, came from a local Woodcraft store. I couldn't score a large enough piece of mahogony for the body without spending a chunk of money and special ordering it, and since I didn't think the guitar would turn out that great anyway, I went the cheap route and laminated the body as you see in the photo.
Once I glued everything up, I had to take everything to a local mill to have them planed and squared up, those were the only tools I didn't have access to.
I rough cut everything on the bandsaw, but I cut the finished shapes of everything on the router table using templates I made out of 1/2" MDF. I spent alot of time up front making the templates because it seemed like the safest way to proceed. I made a template for the neck taper, the neck profile (based on a neck I measured), the neck pocket, the body, the headstock, pickup routes, etc. I hand finished the neck tenon to make it extra tight.
For carving the top, I screwed it to some scrap wood using screw holes where the pickups would be, and I routed a partial ledge around the perimeter to establish the height. I did the bulk of the carving with an angle grinder and a sanding flap disc. The rest I did by hand sanding.
I carved the neck with rasps and a spokeshave. I built a stand to hang the neck off the edge of my bench to support it and give me access to each side. I just carved on it until it started feeling good in my hand. This was the most enjoyable part of the whole thing I think. Before I started, I dry fit the neck into the body and penciled in where the 2 joined so that I could carve all the way up to there and avoid having a heel. I finished the neck completely before I glued in into the body.
I routed the control cavity from the front before the maple cap was attached. My plan was to route it to within around 3/16" of going through and then carefully saw out the remaining wood to make the cover out of. It didn't turn out so well, so I will be making a new cavity cover.
I wish I had routed from the back and left a nice ledge for mounting the cover - I will be screwing in some small pieces to support the cover as it is.
I tried to come up with an interesting way of mounting the input jack. I'm not sure how well this idea will work, but it seemd that for hanging the cord over the strap button as I normally do - this design would be nice. If it doesn't work out well I'll do something different on my next guitar. I clamped the guitar up in a really funky angle in my drill press and cut that recess with a forstner bit. I'm surprised I didn't ruin something.
That's all the good stuff I can think of right now. After some trial and error, my methods were working pretty well for me, but I'd love to get feedback on a better way to do things. Once the guitar is finished, I'll be able to answer the big questions, like whether or not the basic design even works.
The guitar is remarkably comfortable and I am extremely excited about being able to play it soon. I hope the mojo sticks around and doesn't crumble once I string it up.....wish me luck!