So, while I wait for my acquaintance to reverse-engineer the EQ board so I can nail down what conservative upgrades or modifications are going to be employed there, I’ve started in on the first step of the line output amp redesign. Again, a very benevolent and smart person took it upon himself to bluntly but congenially tell me, after expert analysis, the high headroom line amps in the M-__, the ones used for the balanced main L-R and unbalanced buss outs on modules 1-12 (which can be balanced by stuffing the components into the vacant sites on the buss amp board), are pretty much worthless, “like the outputs in so many other consoles”, for driving low-impedance loads, particularly transformer isolated loads...which pretty much describes the inputs on my Ampex MM-1000. Bummer. Under those conditions the Teac line amp will lose steam primarily resulting in completely unusable distortion levels, and poor LF response. But in the same breath my acquaintance said, in the spirit of The 6 Million Dollar Man, “It can be made to be more than adequate, even superior.”
So for some unknown reason this Oscar Goldman type fella is mentoring me through the circuit changes, testing and refining of the circuit. I’m thankful for the mentoring and enjoying learning and transforming the circuit into something more usable for my application. Reminder: this is the same circuit as found in the 2-channel balance amp section of the M-50 mixing console. That’s the only other Teac product in which I’m aware it was used. It is powered by very high +/-35V power for exceptional headroom, but falls short of the mark with low impedance loads. I wonder if this is part of why it wasn’t used elsewhere (poor low impedance performance), or it was too expensive to mass produce...there are similar circuits in the LA-40 and Tascam 58 balanced output line amps, but the circuit is a simplified (less capable) version and powered by lower headroom voltage rails (+/-20V).
But it is a pretty unique circuit for a Teac device I believe. Another super smart guy said this of the circuit:
“the Tascam [prototype console] has a semi-discrete opamp / BJT line amp. The opamp drives a complementary 69 pair running with gain and with high rail voltages for headroom. It's not at all what I'd expect from them, but there it is. It is definitely not a naked 4558 driving an RCA jack.”
My mentor in this project recently commented that this project, when complete, will outfit the M-__ with “...line drivers equal to or better than anything sold by the high dollar "snoot" brands...”
A couple of the best parts about this project is it doesn’t cost much (maybe about $15 in parts in quantity per balanced output), and its not a wild modification project...it is essentially upgrading parts tolerance and quality, tuning values, and using different output transistors. The design also achieves essentially zero DC offset eliminating the output coupling capacitors. A vastly improved power supply design is being implemented...the stock supply in the M-50 is a simple unregulated design. I’ll be incorporating a precision regulated supply receiving juice from a transformer rated at 2A at 70V...plenty of oomph. And no traces need to be modified on the line driver PCB...no jumper wires all over the place...no crazy kludges. The board will appear essentially stock except for new parts. That’s the coolest thing to me...The essential design of the circuit and board layout is okay...we are simply improving the parts selection, and tuning and refining the circuit around the improved output transistors for significant real-world improvement pertinent to the application...the latter being the key part of the project and one requiring expertise far beyond mine. The power output potential and headroom of this line driver design is *total* overkill, but I’m pressing forward because “it’s there” and I want the M-__ to be all it can be and all it might have been.
I think the line out driver and the “REMOTE” source switching functions of the console are really two of the key defining features of the console.
So, step 1 is to gut one of my spare M-50 line driver PCBs, stuff with new parts as advised including trimmable bias resistors so we can tune the bias network. Here are some pics of a stock board next to the gutted and prepped board, and then the two next to each other after some progress building up the test assembly:
Once the assembly is complete there will be a specific procedure to follow for power up, then bias network tuning, and then power testing with distortion analysis and I expect further tweaks.